Reducing the Cost of Charges Up To 25%
Improving the Quality and Competitiveness of your Company
Capable to respond quickly to changes
With the powerful optimizer AMV Alea you can prepare your charges at the lowest cost mathematically guaranteed!
Curbing production losses
Avoiding human errors
Controlling stock and keeping record of all your transactions
OPTIMIZING TIME, MATERIALS AND PRODUCTION COSTS IN FOUNDRIES
Responsive and flexible system that learns with experience, increasing the company’s Know-How, minimizing casting adjustments and implies major savings in time and money
Why ALEA Software?
Easy to use
For tablets and smartphones
Intuitive, modular and scalable
ALEA is a tool with an intuitive, multi-user design and it is available in Spanish, English and Portuguese. See the possibility of acquisition in any other language.
Its modular design allows to set and size it according the needs of our customers.
Adapted to work in different environments, the application is available on mobile devices: tablets and smartphones.
Whit ALEA software allows you
- Prepare your cheaper charges instantly.
- Suitable for any type of foundry (steel, iron, aluminum, tin, bronze, brass, …)
- Unlimited data for adding alloys.
- Direct savings up to 25% in the preparation of charges after optimization.
- Maximization of the use of returns and scrap.
- Custom settings:
Performance (element or material)
Elements which are separable from the casting
Material restrictions (in quantity or percentage or prioritizing use)
- Furnace settings
- Automatic updating of stocks
- Charge, inventory and consumption reports
- Intuitive and friendly environment
- Unlike other applications, ALEA is designed in order to no restrictions of any kind (number of items, raw materials, restrictions …)
- Custom development to optimize client processes
If you already optimize your production, why not begin to reduce losses from the materials purchase?
Knowing instantly what materials you should buy for the next production cycle and which price you should purchase the raw material to ensure its profitability.
Do not settle with stop losses just in your charges and get an overall saving and maximum performance from the beginning.
Purchasing and production departments will work together to optimize their benefits.
- Optimize your purchase based on alloys which are part of the next production cycle.
- Find out the perfect buy and check which materials and materials purchasing to match your predictions.
- If you buy a new raw material:
Estimate profitability for its production.
Calculate the maximum purchase price of the material in order to produce benefits.
- Take and check income estimation and sales margin.
- Add as many materials templates as you want.
- Prepare your quotations quickly.
- Print customized reports with the optimal purchase.
- Set up users with different privileges in order to manage the access to every part of the software.
Import in real time the information sent by the spectrometer to adjust instantly castings or to register your returns as new raw material.
No human error, reduced waiting times and power consumption of the furnace ensuring the most economic adjustment.
If your foundry uses a spectrometer, this module is indispensable.
- Automatic reading of the information from the spectrometer.
- Automatic casting adjustment.
- Minimum cost.
- Minimum quantity
- Link the chemical composition of the charge to a raw material.
- Reuse of castings remains: ALEA will complete the excess with the best raw materials to achieve the desired quality, without waiting time or errors.
- Automatically add the chemical composition of the raw materials analyzed by the spectrometer to the database of ALEA.
- Guaranteed connection to any commercial spectrometer.
Because sometimes it is not sufficient to specify the limits of chemical elements one by one, any formula that makes relations among them will be respected by ALEA when optimizing castings.
- Add your own mathematical formulas and set limits for each one, adjusting the alloys to get the required mechanical properties.
- Add formulas already established as Carbon Equivalent, Nickel Equivalent, Chromium Equivalent, PREN…
- Better suitability to customer requests.
- Unlimited number of formulas.
- Without limit of mathematical terms in each formula.
- Fully configurable.
- Request free assistance for setting any mathematical formula that you require.
Configurable for any type of foundry, integrable with most ERP / database and spectrometer systems. All manufacturing costs will be reflected.
Control each production stage whenever you want. (labor, energy costs, machining, …) and link each casting optimized by ALEA to its produced batch.
Take full control of the production system, knowing actual cost of each order.
- Each manufacturing order, registering workers, clients, articles and stages.
- Add any stage of production. Labor, energy, molding costs … and set different slots for calculating costs.
- Link an amount from a casting to each batch, through to the perfect traceability with the ALEA optimizer.
- Complete your products, reject a failed production or repeat a piece. Everything will be recorded, ensuring the preservation of the know-how of your company.